Adhesives for Impregnating Application

Deepmaterial offers porosity-sealing products and services to effectively seal cast-metal parts and electronic components against leakage.

From automotive to electronics to construction equipment to communications systems, Deepmaterial has developed cost effective solutions for sealing macroporosity and microporosity for metals and other materials. These low viscosity systems cure at elevated temperatures to a tough, strong chemical resistant thermoset plastic.

Advantages of Deepmaterial Impregnation Resins

Deepmaterial impregnation compounds feature long-term storage stability, exceptional chemical/moisture resistance and the ability to withstand elevated temperatures. Additionally, they are fast curing, 100% reactive and easy to process.

A wide range of high quality products have been developed to offer the most reliable sealing solutions and meet specific customer specifications in metal casting, powdered metal parts, electronic/electrical components, ceramic and plastic composite applications. These impregnants have proven attractive in extending design options, accelerating productivity, lowering warranty expenses and shortening testing procedures. In many cases they have successfully outperformed competitive chemistries in difficult part configurations and have prevented part failure from fluids/gases while filling voids between two dissimilar surfaces.

Find out more about epoxy systems for:
*Filament winding
*Vacuum impregnation
*Prepregs

Epoxies for Filament Winding

Deepmaterial offers a broad range of epoxy resin systems for the fabrication of filament wound composite parts. Oven/autoclave curing epoxy coated/impregnated reinforced fibers including glass, carbon, aramid, boron are uniformly, precisely wrapped around a cylindrical, spherical, conical rotating mandrel automatically to produce composite structures. Thin walled, light weight, high strength composite tubes, pressure vessels, tanks, cylinders, pipes exhibit superior dimensional stability, dielectric properties and corrosion resistance. They are employed for filter housings, bushings, drive shafts, high voltage insulators, rolls, wastewater treatment components and pipelines.

Formulating epoxies with special properties

Available in a variety of viscosities, Deepmaterial toughened, resilient, 100% solid two component epoxy systems for filament winding have convenient mix ratios, good wetting characteristics and cure rapidly at moderate temperatures. . In order to achieve consistent, repeatable results proper processing techniques should be strictly followed. Winding angle/tension, following proper cure schedules are essential to assure optimum performance. Special systems are engineered to reduce dripping, waste, lower labor costs. Custom products offer outstanding tensile, impact, compressive, flexural strength and protect against weather, fire, wear. Select grades have high glass transition temperatures, low thermal coefficients of expansion and withstand thermal shock. Specialty cryogenically serviceable, low outgassing grade epoxies are also available for aerospace applications.

Filament Winding Hollow Tube Structures

Epoxy resin impregnated rovings or monofilaments such as carbon, E-glass, S-glass, aramid are wound around a mandrel to fabricate standard/custom composite hollow tube structures. Deepmaterial oven curing epoxy resin systems offer consistency, repeatability, cost effectiveness for usage in hoop, helical, polar winding patterns. They accommodate high fiber to resins ratio and allow precise fiber orientation at different rotational mandrel speeds. Filament wound epoxy matrix tubing in a variety of diameters/wall thicknesses protect against surface impacts, corrosion, fatigue, temperature extremes, moisture, internal pressure loads. They also feature high strength to weight ratios, dimensional stability, wear/chemical resistance, superior dielectric properties, ready machinability.

Typical Applications for Epoxy Matrix Tubing

*Bearings and collars
*Pressure tubing
*Bushings
*Impeder tubes
*Structural tubing

Wet winding process plays an important role in the manufacturing of tubing providing improved durability, flexural, tensile, compressive circumferential strength enabling usage in the electrical, aerospace, marine, defense, mining, oil/chemical processing, transportation industries. Unique Deepmaterial formulations are available for low CTE, high modulus cryogenic and aggressive tubing usage.

Epoxy Systems for Vacuum Impregnation

Single part, no mix, solvent free epoxy impregnation compounds are used to seal porosity in metals and non-metals. Compounds offer excellent void filling capability, low shrinkage upon cure and cause no dimensional change to parts being sealed. Powdered metal parts and metal castings including aluminum, zinc, cast iron, steel and magnesium can effectively become pressure tight following vacuum impregnation. This reduces scraps, does not effect appearance, lowers warranty costs and improves profitability. Powdered metal components also will have improved machinability. Additionally, ceramics and plastics can also be protected against porosity.

Our epoxy impregnants seal against:
*Air
*Water
*Oils
*Solvents
*Cleaners
*Coolants
*Lubricants and much more

Typical applications include:
*Valves
*Fuel system components
*Microwave systems
*Meters
*Graphite plates
*Engine blocks
*Compressor parts
*Lens housings

They are also used for:
*High temperature coils
*Termination stacks for brushless motors
*Electronic connectors
*Thermistors
*Sensors
*Wire harnesses
*Ferrites

After impregnation dielectric properties are frequently enhanced.

Deepmaterial impregnants are known for their unmatched reliability. They are available for purchase in a range of thicknesses and hardnesses.

To achieve the most desirable results considerations should be given to type of porosity material, size, geometry, sealing rate in choosing the proper impregnation process.

Prepregs

Deepmateriale epoxy systems are pre-impregnated on a reinforcing fabric such as carbon, glass, aramid, hybrid fibers, layered on a mold and cured with heat/pressure for repeatable, uniform laminations. Prepregs offer many advantages over other processes for composite fabrication. Easy to use thermoset epoxy prepreg materials liquidify at low temperatures, fully cure at modest temperatures, speed cycle times, reduce waste and improve aesthetics. Prepregs are often cured using a press or vacuum bagging. Ramp up/ramp down temperatures, type of fiber, fiber orientation, resin, resin content are crucial to achieving the best results for specific end use requirements. Durable, stiff, light weight, fatigue resistant, water impervious prepreg advanced composite components offer exceptional performance/reliability for energy, industrial machinery, sporting goods, defense, aerospace, marine manufacturing companies. Select Deepmaterial formulations withstand solvents/corrosives, wear exposure and feature toughness and high Tg properties.

Deepmaterial Adhesives
Shenzhen Deepmaterial Technologies Co., Ltd. is an electronic material enterprise with electronic packaging materials, optoelectronic display packaging materials, semiconductor protection and packaging materials as its main products. It focuses on providing electronic packaging, bonding and protection materials and other products and solutions for new display enterprises, consumer electronics enterprises, semiconductor sealing and testing enterprises and communication equipment manufacturers.

Materials Bonding
Designers and engineers are challenged every day to improve designs and manufacturing processes.

Industries 
Industrial adhesives are used to bond various substrates via adhesion (surface bonding) and cohesion (internal strength).

Application
The field of electronics manufacturing is diverse with hundreds of thousands of different applications.

Electronic Adhesive
Electronic adhesives are specialized materials that bond electronic components.

DeepMaterial Electronic Adhesive Pruducts
DeepMaterial, as an industrial epoxy adhesive manufacturer, we do lost of research about underfill epoxy, non conductive glue for electronics, non conductive epoxy, adhesives for electronic assembly, underfill adhesive, high refractive index epoxy. Base on that, we have the latest technology of industrial epoxy adhesive. More...

Blogs & News
Deepmaterial can provide the right solution for your specific needs. Whether your project is small or large, we offer a range of single use to mass quantity supply options, and we'll work with you to exceed even your most demanding specifications.

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