Izinamathiselo Zokufaka Isicelo
I-Deepmaterial inikezela ngemikhiqizo namasevisi okuvalwa kwe-porosity ukuze kuvalwe kahle izingxenye ze-cast-metal nezingxenye ze-electronic ngokumelene nokuvuza.
Kusukela ezimotweni kuye kwezikagesi kuya ezintweni zokwakha kuye ezinhlelweni zokuxhumana, i-Deepmaterial isungule izixazululo ezingabizi kakhulu zokuvala i-macroporosity kanye ne-microporosity yezinsimbi nezinye izinto. Lezi zinhlelo ze-viscosity eziphansi zelapha emazingeni okushisa aphakeme kuya kupulasitiki oqinile, oqinile ongazwani namakhemikhali we-thermoset.
Izinzuzo ze-Deepmaterial Impregnation Resins
Inhlanganisela ye-deepmaterial impregnation ifaka ukugcinwa kokuqina kwesikhathi eside, ukumelana namakhemikhali/umswakama okukhethekile kanye nekhono lokumelana namazinga okushisa aphakeme. Ukwengeza, zelapha ngokushesha, zisebenza ngo-100% futhi kulula ukuzicubungula.
Imikhiqizo eminingi yekhwalithi ephezulu iye yathuthukiswa ukuze inikeze izixazululo ezithembeke kakhulu zokubeka uphawu futhi ihlangabezane nezicaciso ezithile zamakhasimende ekubunjweni kwensimbi, izingxenye zensimbi eziyimpushana, izingxenye ze-elekthronikhi / zikagesi, izicelo ze-ceramic nepulasitiki eziyinhlanganisela. Laba abakhulelwe babonakale bekhanga ekwandiseni izinketho zokuklama, ukusheshisa ukukhiqiza, ukwehlisa izindleko zewaranti kanye nokunciphisa izinqubo zokuhlola. Ezimweni eziningi baye baphumelela ukudlula amakhemikhali ancintisanayo ekucushweni kwengxenye okunzima futhi bavimbele ukwehluleka kwengxenye kusuka kuketshezi/amagesi ngenkathi begcwalisa izikhala phakathi kwezindawo ezimbili ezingafani.
Thola kabanzi mayelana nezinhlelo ze-epoxy za:
*Ukugoqa kwe-filament
*Vacuum impregnation
*Prepregs
Ama-Epoxies we-Filament Winding
I-Deepmaterial inikeza uhla olubanzi lwezinhlelo ze-epoxy resin zokwenziwa kwezingxenye eziyinhlanganisela yamanxeba ama-filament. Ihhavini/i-autoclave yokwelapha i-epoxy eboshwe/ifakwe emicu eqinisiwe efaka ingilazi, ikhabhoni, i-aramid, i-boron ifana, isongwe ngokunembile i-cylindrical, eyindilinga, eyindilinga ezungezayo ye-mandrel ngokuzenzakalelayo ukuze ikhiqize izakhiwo eziyinhlanganisela. Izindonga ezincanyana, isisindo esilula, amashubhu ayinhlanganisela anamandla aphezulu, imikhumbi yokucindezela, amathangi, amasilinda, amapayipi abonisa ukuzinza okuphakeme kobukhulu, izakhiwo ze-dielectric kanye nokumelana nokugqwala. Baqashelwe izindlu zokuhlunga, izihlahla, izinsimbi zokushayela, izivikeli mandla kagesi aphezulu, amaroli, izakhi zokuhlanza amanzi angcolile namapayipi.
Ukwakha ama-epoxies anezakhiwo ezikhethekile
Itholakala ngezinhlobonhlobo zama-viscosities, i-Deepmaterial iqinile, iqinile, i-100% eqinile yezingxenye ezimbili ze-epoxy izinhlelo zokusonteka kwe-filament anezilinganiso ezikahle zokuhlanganisa, izici ezinhle zokumanzisa futhi zelapheka ngokushesha emazingeni okushisa aphakathi nendawo. . Ukuze kuzuzwe imiphumela engaguquki, ephindaphindwayo izindlela zokucubungula ezifanele kufanele zilandelwe ngokuqinile. I-engeli/ukushuba kwesimo, ukulandela amashejuli okwelapha afanelekile kubalulekile ukuze kuqinisekiswe ukusebenza kahle. Amasistimu akhethekile akhiwe ukuze kuncishiswe ukuconsa, ukumosha, izindleko eziphansi zabasebenzi. Imikhiqizo yangokwezifiso inikezela ngokuqina okuvelele, umthelela, ukucindezela, amandla aguqukayo futhi ivikela esimweni sezulu, umlilo, ukuguga. Amamaki akhethiwe anamazinga okushisa aphezulu okushintsha kwezingilazi, ama-coefficients aphansi okushisa okunweba futhi amelane nokushaqeka kokushisa. I-Specialty cryogenically serviceable, ama-epoxies ebanga eliphansi eliphumayo nawo ayatholakala ezinhlelweni ze-aerospace.
I-Filament Wining Hollow Tube Structures
Ama-epoxy resin afakwe ama-rovings noma ama-monofilaments afana nekhabhoni, i-E-glass, ingilazi ye-S, i-aramid aboshwe eduze kwe-mandrel ukuze enze izakhiwo zeshubhu ezingenalutho ezijwayelekile/ezangokwezifiso. I-deepmaterial oven ephulukisa i-epoxy resin systems ihlinzeka ngokungaguquguquki, ukuphindaphinda, ukusebenza kahle kwezindleko zokusetshenziswa ku-hoop, i-helical, amaphethini okujika kwe-polar. Bamukela i-fiber ephezulu kuya ku-resin ratio futhi bavumela ukuqondiswa kwe-fiber okunembile ngesivinini esihlukile sokujikeleza kwe-mandrel. Ishubhu le-filament elinxeba le-epoxy matrix elinobubanzi obuhlukahlukene/ubukhulu bodonga buvikela emiphumeleni engaphezulu, ukugqwala, ukukhathala, ukweqisa kwezinga lokushisa, umswakama, imithwalo yengcindezi yangaphakathi. Futhi zifaka amandla aphezulu kuzilinganiso zesisindo, ukuzinza kwe-dimensional, ukumelana nokugqoka/amakhemikhali, izakhiwo eziphakeme ze-dielectric, ukusebenza kahle komshini.
Izicelo Ezijwayelekile Ze-Epoxy Matrix Tubing
*Amabhere kanye namakholomu
*Ishubhu lokucindezela
*Bushings
*Ama-impeder tubes
*Amashubhu esakhiwo
Inqubo yokusonga okumanzi idlala indima ebalulekile ekwenziweni kwamashubhu okunikeza ukuqina okuthuthukisiwe, ukuguquguquka, ukuqina, amandla okuzungeza acindezelayo okwenza ukuba kusetshenziswe amandla kagesi, indawo yezindiza, olwandle, ezokuvikela, izimayini, uwoyela/ukucubungula amakhemikhali, izimboni zezokuthutha. Ukwakheka okuhlukile kwe-Deepmaterial kuyatholakala nge-CTE ephansi, i-modulus cryogenic ephezulu kanye nokusetshenziswa kweshubhu okunolaka.
I-Epoxy Systems ye-Vacuum Impregnation
Ingxenye eyodwa, akukho okuxubene, izinhlanganisela zamahhala ze-epoxy impregnation zamahhala zisetshenziselwa ukuvala i-porosity ezinsimbi nezingezona izinsimbi. Izinhlanganisela zinikeza amandla amahle kakhulu okugcwalisa i-void, ukuncipha okuphansi lapho zelashwa futhi akubangeli ushintsho oluncane ezingxenyeni ezivalwayo. Izingxenye zensimbi eziwumpushana kanye nokusakazwa kwensimbi okuhlanganisa i-aluminium, i-zinc, insimbi ecijile, insimbi ne-magnesium kungaba ngempumelelo ukucindezela kulandela ukufakwa kwe-vacuum. Lokhu kunciphisa izinsalela, akuthinti ukubukeka, kwehlisa izindleko zewaranti futhi kuthuthukisa inzuzo. Izingxenye zensimbi eziwumpushana nazo zizoba namandla okwenza ngcono. Ukwengeza, ama-ceramics namapulasitiki nawo angavikelwa ngokumelene ne-porosity.
I-epoxy impregnants yethu ivala ngokumelene:
*Umoya
*Amanzi
*Amafutha
*Izincibilikisi
*Abahlanzi
*Amapholisa
*Amafutha nokunye okuningi
Izicelo ezijwayelekile zifaka:
*Amavalvu
*Izingxenye zesistimu yamafutha
*Amasistimu we-Microwave
*Amamitha
*Amapuleti e-graphite
*Amabhulokhi enjini
*Izingxenye ze-Compressor
*Izindlu zamalensi
Zibuye zisetshenziselwe:
*Amakhoyili okushisa aphezulu
*Izitaki zokunqanyulwa zama-brushless motors
*Izixhumi zikagesi
*Ama-Thermitors
*Izinzwa
*Amahhanisi ocingo
*Ama-Ferrites
Ngemuva kokufakwa kwe-dielectric izakhiwo zivame ukuthuthukiswa.
Abakhulelwe be-Deepmaterial baziwa ngokwethembeka kwabo okungenakuqhathaniswa. Ayatholakala ukuze athengwe ngezinhlobonhlobo zokuqina nokuqina.
Ukuze kuzuzwe imiphumela efiseleka kakhulu ukucatshangelwa kufanele kunikezwe uhlobo lwezinto ze-porosity, ubukhulu, i-geometry, izinga lokubeka uphawu ekukhetheni inqubo efanele yokufakelwa.
Prepregs
Amasistimu e-deepmateriale epoxy afakwe ngaphambili endwangu eqinisayo njengekhabhoni, ingilazi, i-aramid, imicu eyingxubevange, egqinsiwe esikhunjeni futhi elashwe ngokushisa/nokucindezela kokuphindaphindeka, ama-laminations afanayo. I-Prepregs inikeza izinzuzo eziningi kunezinye izinqubo zokwenziwa kwenhlanganisela. Kulula ukusebenzisa izinto ezisetshenziswayo ze-thermoset epoxy prepreg zishintshashintsha emazingeni okushisa aphansi, zelaphe ngokuphelele emazingeni okushisa anesizotha, izikhathi zomjikelezo wesivinini, zinciphise imfucuza futhi zithuthukise ubuhle. Ama-prepregs avame ukuphulukiswa kusetshenziswa i-press noma i-vacuum bagging. Khulisa/wehlisa amazinga okushisa, uhlobo lwefayibha, umumo wefayibha, inhlaka, okuqukethwe kwe-resin kubalulekile ukuze kuzuzwe imiphumela engcono kakhulu yezidingo ezithile zokusetshenziswa kokuphela. Ukuqina, ukuqina, isisindo esilula, ukumelana nokukhathala, izingxenye zenhlanganisela ezithuthukisiwe ze-water prepreg advanced kunikeza ukusebenza okukhethekile/ukuthembeka kwamandla, imishini yezimboni, impahla yezemidlalo, ezokuvikela, i-aerospace, izinkampani zasolwandle ezikhiqizayo. Khetha ukwakheka kwe-Deepmaterial ukumelana nezinyibilikisi/izinto ezibolayo, ukuchayeka kokugqoka kanye nokuqina kwesici kanye nezakhiwo ze-Tg ephezulu.
