Zvinamira zveIpregnating Application
Deepmaterial inopa porosity-sealing zvigadzirwa uye masevhisi kuti inyatso simbisa cast-simbi zvikamu uye zvemagetsi zvikamu kurwisa kuvuza.
Kubva pamotokari kuenda kumagetsi kuenda kumidziyo yekuvaka kusvika kumasisitimu ekutaurirana, Deepmaterial yakagadzira zvinodhura zvinogadzirisa zvekuvharisa macroporosity uye microporosity yesimbi nezvimwe zvinhu. Aya akaderera viscosity masisitimu anorapa patembiricha yakakwira kusvika kune yakaoma, yakasimba kemikari inodzivirira thermoset plastiki.
Zvakanakira Deepmaterial Impregnation Resins
Deepmaterial impregnation makomisheni anoratidza kugadzikana kwekugara kwenguva refu, kusarudzika makemikari / unyoro kuramba uye kugona kutsungirira tembiricha yakakwira. Pamusoro pezvo, ivo vari kukurumidza kurapa, 100% inoshanda uye iri nyore kugadzirisa.
Zvigadzirwa zvakasiyana-siyana zvemhando yepamusoro zvakagadziridzwa kuti zvipe zvigadziriso zvinovimbika zvekuisa chisimbiso uye kusangana nezvinodiwa nevatengi mukukanda simbi, zvikamu zvesimbi zveupfu, zvemagetsi / zvemagetsi, ceramic uye epurasitiki composite application. Aya ma impregnants aratidza kukwezva mukuwedzera dhizaini sarudzo, kukurumidza kugadzirwa, kudzikisa mari yewaranti uye kupfupisa maitiro ekuyedza. Muzviitiko zvakawanda ivo vakabudirira kukunda makwikwi emakemikari mune yakaoma chikamu zvigadziriso uye vakadzivirira chikamu kutadza kubva kumvura / magasi vachizadza voids pakati penzvimbo mbiri dzakasiyana.
Tsvaga zvimwe nezve epoxy masisitimu e:
* Filament winding
*Vacuum impregnation
*Prepregs
Epoxies yeFilament Winding
Deepmaterial inopa huwandu hwakawanda hwe epoxy resin masisitimu ekugadzirwa kwefilament maronda anoumbwa zvikamu. Oven/autoclave kurapa epoxy coated/impregnated reinforced fibers zvinosanganisira girazi, kabhoni, aramid, boron dzakafanana, dzakanyatsoputirwa necylindrical, spherical, conical inotenderera mandrel otomatiki kuti ibudise zvimiro zvinoumbwa. Mudhuri mutete, uremu huremu, simba rakawanda rinoumbwa machubhu, midziyo yekumanikidza, matangi, masilinda, mapaipi anoratidza kusimba kwepamusoro, dielectric zvivakwa uye corrosion resistance. Ivo vanoshandirwa kusefa dzimba, bushings, drive shafts, high voltage insulators, rolls, tsvina yekuchenesa zvinhu uye mapaipi.
Kugadzira epoxies ine zvakakosha zvivakwa
Inowanikwa mumhando dzakasiyana-siyana dze viscosities, Deepmaterial yakaomeswa, inosimba, 100% yakasimba zvikamu zviviri epoxy masisitimu efilament winding ane zviri nyore musanganiswa ratios, yakanaka yekunyorova maitiro uye inorapa nekukurumidza kune ine mwero tembiricha. . Kuti uwane zvinowirirana, zvinodzokororwa mhedzisiro nzira dzakafanira dzekugadzirisa dzinofanirwa kuteverwa zvakanyanya. Winding angle/tension, kutevera kwakaringana zvirongwa zvekurapa kwakakosha kuti uve nechokwadi chekushanda kwakakwana. Masisitimu akakosha akagadzirwa kuti aderedze kudonha, marara, kudzikisa mutengo wevashandi. Zvigadzirwa zvetsika zvinopa kusimba kwakanyanya, kukanganisa, kumanikidza, kuchinjika simba uye kudzivirira kubva kumamiriro ekunze, moto, kupfeka. Sarudza magiredhi ane tembiricha yepamusoro yegirazi, yakaderera thermal coefficients yekuwedzera uye inomira kutyisa kwekupisa. Specialty cryogenically serviceable, low outgassing giredhi epoxies inowanikwawo kune aerospace application.
Filament Winding Hollow Tube Structures
Epoxy resin inregnated rovings kana monofilaments senge kabhoni, E-girazi, S-girazi, aramid anokuvadzwa akatenderedza mandrel kugadzira akajairwa/custom composite hollow chubhu zvimiro. Deepmaterial oveni inorapa epoxy resin masisitimu inopa kuwirirana, kudzokorora, mutengo unoshanda wekushandisa muhupu, helical, polar winding mapatani. Ivo vanogashira yakakwira fiber kune resins reshiyo uye inobvumira chaiyo fiber kutaridzika pane akasiyana anotenderera mandrel kumhanya. Filament ronda epoxy matrix tubing muakasiyana madhayamita / kukora kwemadziro anodzivirira kubva pane zvinokanganisa pamusoro, ngura, kuneta, tembiricha yakanyanyisa, mwando, mukati mekumanikidza mitoro. Iwo zvakare anoratidza yakakwira simba kune huremu zviyero, dimensional kugadzikana, kupfeka / makemikari kuramba, yepamusoro dielectric zvivakwa, yakagadzirira machinability.
Zvakajairika Zvishandiso zveEpoxy Matrix Tubing
* Bearings uye makora
*Pressure tubing
*Mabhonzo
*Impeder machubhu
* Structural tubing
Wet winding process inoita basa rakakosha mukugadzira tubing inopa kusimba kwakasimba, kuchinjika, kusimba, compressive circumferential simba rinogonesa kushandiswa mumagetsi, aerospace, marine, dziviriro, migodhi, oiri / makemikari kugadzirisa, maindasitiri ezvekufambisa. Unique Deepmaterial maumbirwo anowanikwa kune yakaderera CTE, yakakwira modulus cryogenic uye ane hukasha tubing kushandiswa.
Epoxy Systems yeVacuum Impregnation
Chikamu chimwe chete, hapana musanganiswa, solvent yemahara epoxy impregnation makomisheni anoshandiswa kusimbisa porosity mumasimbi uye asiri masimbi. Makomisheni anopa yakanakisa void kuzadza kugona, kuderera shrinkage pakurapa uye kusakonzeresa shanduko yezvikamu kune zvakavharwa. Zvikamu zvesimbi zvine hupfu uye simbi dzakakandwa zvinosanganisira aluminium, zingi, simbi yakakandwa, simbi uye magnesium zvinogona kunyatsoita kumanikidza kusimba zvichitevera vacuum impregnation. Izvi zvinoderedza zvimedu, hazviiti chitarisiko, zvinoderedza mari yewaranti uye zvinovandudza pundutso. Upfu simbi zvikamu zvakare zvichave zvakavandudza machinability. Pamusoro pezvo, ceramics nemapurasitiki anogona zvakare kuchengetedzwa kubva kune porosity.
Yedu epoxy impregnants inosimbisa kurwisa:
*Mhepo
*Mvura
*Mafuta
*Zvinonyungudutsa
*Vachenesa
*Zvinotonhorera
*Mafuta emafuta nezvimwe zvakawanda
Chaizvoizvo mashandisirwo anosanganisira:
*Mavharuvhu
*Fuel system zvikamu
*Microwave masisitimu
*Mamita
* Graphite mahwendefa
*Injini inovhara
* Compressor zvikamu
*Dzimba dzeLens
Izvo zvinoshandiswa zvakare kune:
* Kukwirisa tembiricha coils
* Kumisa masheji emabhurashi motors
* Zvibatanidza zvemagetsi
*Thermistors
*Sensors
*Dzidziso dzewaya
*Ferrites
Mushure me impregnation dielectric properties inowanzowedzerwa.
Deepmaterial impregnants vanozivikanwa nekuvimbika kwavo kusingaenzaniswi. Ivo varipo kutengwa mumhando yehukobvu uye kuoma.
Kuti uwane izvo zvinonyanya kudiwa mhedzisiro, kufunga kunofanirwa kupihwa kune mhando yeporosity zvinhu, saizi, geometry, yekuisa chisimbiso mukusarudza iyo chaiyo impregnation process.
Prepregs
Deepmateriale epoxy masisitimu anofanoiswa pamuviri pamucheka unosimbisa senge kabhoni, girazi, aramid, mahybrid fibers, akaturikidzana paforoma uye anoporeswa nekupisa / kudzvanywa kweanodzokororwa, mayunifomu laminations. Prepregs inopa akawanda mabhenefiti pamusoro pemamwe maitiro ekugadzira akaumbwa. Zviri nyore kushandisa thermoset epoxy prepreg zvinhu zvinonyungudutsa patembiricha yakaderera, nyatso pora patembiricha ine mwero, kumhanya kutenderera nguva, kuderedza tsvina uye kunatsiridza aesthetics. Prepregs inowanzoporeswa uchishandisa press kana vacuum bagging. Ramp kumusoro / kudzika pasi tembiricha, mhando yefayibha, faibha kutariswa, resin, resin zvemukati zvakakosha kuti uwane mibairo yakanakisa yezvinodiwa zvekupedzisira zvekushandisa. Inogara yakasimba, yakaoma, huremu huremu, kusaneta, mvura isingapindire prepreg advanced composite components zvinopa maitiro akasiyana / kuvimbika kwesimba, michina yemaindasitiri, zvinhu zvemitambo, dziviriro, aerospace, makambani ekugadzira marine. Sarudza Deepmaterial maumbirwo anomira nezvinonyungudutsa/zvinosvibisa, kupfeka kuratidzwa uye kuratidza kuoma uye yakakwirira Tg zvivakwa.
